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As a leading manufacturer and supplier of industrial packaging equipment, we engineer high-performance semi-automatic powder filling systems for bulk production lines. Designed for precision and reliability, this heavy-duty bagging machinery streamlines your facility's operations and ensures consistent output.
Engineered for 5KG to 50KG bulk powder handling.
Factory-direct robust construction for continuous industrial use.
Advanced weighing technology for optimal material yield.
BDH-ZCN-S1
BODINGHUI
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Step onto your production floor and experience the quiet, rhythmic precision of our semi-automatic heavy-duty bagging equipment. Crafted with a sleek, industrial-grade stainless steel finish, this machine feels solid to the touch, reflecting its durable engineering designed to withstand the rigorous demands of continuous powder filling. When the single-screw feeding mechanism engages, it operates with a smooth, low-decibel hum, seamlessly transferring free-flowing materials like coffee and milk powder without aggressive vibration or disruptive noise. The tactile responsiveness of the imported touch screen allows operators to glide through settings effortlessly, translating complex factory data into intuitive visual controls.
By integrating real-time online weighing with filling and transmission, this system eliminates the frustrating guesswork of bulk packaging. It transforms a historically dusty, labor-intensive task into a clean, highly controlled process. The full-sealing pocket mechanism engages with a satisfying, secure lock, ensuring that fine powders remain inside the bag rather than suspended in your facility's air. Designed to integrate flawlessly with your factory's DCS control center via industrial Ethernet, this equipment acts as the intelligent heartbeat of your packaging line, safeguarding your profit margins by preventing material giveaway while maintaining a pristine, hazard-free workspace.
Method of feeding | Screw feeding and online weighing |
Packing weight | 5-50kg（Different bags need to be replaced） |
Packaging accuracy | ≤± 0.1-0.2% |
Packaging speed | 1-3 bags/min |
Power supply | Three-phase 380V 50Hz |
Whole machine powder | 4.8 KW |
Bag material | Craft paper coated bag, woven bag (coated), plastic bag (0.2mm thick) woven bag (with PE plastic bag), etc |
Gas consumption | 6kg/cm2 0.4-0.6cm3/min |
Upgrading your production facility requires equipment that delivers measurable returns through intelligent design and robust execution. This packaging system is engineered to elevate your operational efficiency while protecting your workforce and bottom line.
Unyielding Precision: The real-time online weighing system constantly calibrates during the filling process, locking in exact weights to prevent costly material giveaway.
Operator-Centric Safety: Featuring an advanced anti-clamp hand function, the pneumatic bag-clamping mechanism provides a secure grip without endangering your floor staff.
Seamless Network Integration: Built-in industrial Ethernet capabilities allow plant managers to monitor throughput and diagnostics directly from the central DCS control room.
Dust-Free Environment: The fully sealed pocket process traps fine particulates, keeping your facility's air clean and reducing the time spent on end-of-shift maintenance.
Intuitive Interface: An imported, high-resolution touch screen delivers a crystal-clear, responsive user experience, drastically reducing the learning curve for new operators.
Versatility is the cornerstone of a profitable packaging line. This machine is meticulously calibrated to handle a diverse array of free-flowing and easily airborne powders, ensuring your facility can pivot between product runs without requiring entirely new setups.
Broad Weight Spectrum: Effortlessly transition between 5KG, 10KG, 25KG, and 50KG batches by simply swapping the bag clamping mechanism, accommodating diverse client orders.
Material Compatibility: Perfectly handles the unique flow characteristics of roasted coffee grounds, fine milk powder, industrial flours, and complex chemical powders.
Flexible Bagging Options: Engineered to securely grip and fill craft paper coated bags, heavy-duty woven bags, and standard 0.2mm thick PE plastic bags without causing tears or abrasions.
Adaptive Flow Control: The single-screw feeding mechanism adjusts to the specific bulk density and flow rate of your material, preventing bridging and clogging in the hopper.
In large-scale powder processing, even a fraction of a percent in overfill can result in massive annual losses. We have engineered this system to protect your profit margins through relentless, micro-level accuracy.
Pinpoint Precision: Achieves an impressive packaging accuracy of ≤± 0.1-0.2%, ensuring every single bag meets strict weight compliance standards.
Dynamic Real-Time Weighing: The load cells continuously communicate with the feeding screw, adjusting the flow rate on the fly to hit the exact target weight.
Waste Eradication: By eliminating the inconsistent results of manual weighing, your facility significantly reduces product giveaway and maximizes the yield of every batch.
Modern manufacturing demands equipment that thinks as fast as it works. This packaging unit is driven by an intelligent digital architecture designed to keep plant managers informed and operators in complete control.
Premium PLC Brain: Powered by an imported, top-tier PLC system that guarantees stable, uninterrupted processing even in high-electromagnetic-interference factory environments.
Factory-Wide Connectivity: Industrial Ethernet communication allows the machine to seamlessly sync with your facility's Distributed Control System (DCS) for centralized monitoring.
Data-Driven Insights: Track batch counts, monitor real-time packing speeds, and diagnose potential faults instantly through the crisp, highly responsive HMI touch screen.
Extended Lifespan: The solid-state electronic components and robust software architecture are specifically chosen to endure years of continuous, heavy-duty industrial cycles.
Balancing high throughput with human operator capabilities is essential for a sustainable workflow. This machine harmonizes human assistance with mechanical automation to create a smooth, fatigue-reducing production rhythm.
Consistent Output: Delivers a steady, reliable packaging speed of 1 to 3 bags per minute, easily keeping pace with demanding industrial quotas.
Ergonomic Collaboration: Operators simply guide the empty bag to the spout; the machine instantly takes over the clamping, weighing, filling, and releasing phases.
Reduced Physical Strain: By automating the heaviest lifting and most repetitive motions, the system significantly lowers operator fatigue and minimizes the risk of workplace injuries.
Automated Transmission: Once filled, the heavy bags are smoothly transitioned to the next phase of your line, maintaining momentum without requiring manual hauling.
Streamlined Workflow: The intuitive layout of the workstation ensures that operators can maintain a steady rhythm without unnecessary bending or reaching.
When handling consumables like coffee and milk powder, uncompromising sanitation is non-negotiable. This equipment is built to exceed strict industrial hygiene protocols while keeping your facility spotless.
Sanitary Contact Surfaces: All components that touch your product are crafted from premium stainless steel, ensuring zero contamination and easy washdowns.
Dust-Tight Engineering: The fully enclosed drop chute and sealed clamping mechanism prevent fine powders from escaping, drastically improving the air quality on your production floor.
Easy-Clean Architecture: Designed with smooth welds and minimal crevices, allowing your sanitation team to perform thorough cleanings quickly between product changeovers.
A perfectly weighed bag is useless if it bursts during transit. We designed the downstream transition of this machine to ensure your bulk products remain secure from your floor to your client's warehouse.
Flawless Downstream Handoff: The integrated transmission system smoothly delivers the filled 50KG bags directly to your sealing stations without tipping or spilling.
Heat Sealer Compatibility: Aligns perfectly with heavy-duty continuous band sealers for airtight closures on PE plastic and coated craft paper bags.
Stitching Machine Ready: Positions woven bags at the exact optimal height and angle for rapid, automated industrial sewing machines.
Structural Integrity: By ensuring a clean, dust-free bag opening after the fill, the machine guarantees that your seals and stitches hold firm, preventing costly transit ruptures.
Investing in heavy machinery requires absolute confidence in long-term support. As a dedicated manufacturer, we stand behind our engineering with a comprehensive support network designed to keep your lines running indefinitely.
Comprehensive 12-Month Warranty: Every machine is backed by a full year of protection against manufacturing defects, ensuring your initial investment is completely secure.
Lifetime Technical Support: Our team of seasoned engineers provides permanent, on-demand troubleshooting and guidance, no matter where your facility is located globally.
Rapid Parts Availability: We maintain a deep inventory of paid spare parts, ready to be dispatched immediately to minimize any potential downtime.
Selecting the right equipment supplier is a critical strategic decision for your manufacturing facility. We combine decades of engineering expertise with a deep understanding of industrial production challenges to deliver solutions that genuinely drive growth.
Proven Manufacturing Excellence: With over 15 years of dedicated experience in fabricating high-performance packaging systems, we bring unmatched technical authority to every project.
Custom-Tailored Engineering: We do not believe in one-size-fits-all; our team works closely with your plant managers to adapt our machines to your specific material and spatial requirements.
Global Reliability: Our equipment is trusted by production facilities worldwide, renowned for its ability to operate flawlessly in diverse and demanding climates.
Direct-from-Factory Value: By partnering directly with the manufacturer, you secure premium industrial technology and direct technical support without unnecessary delays.
We understand that integrating new heavy machinery into your production line requires careful consideration. Below are detailed answers to the most common technical inquiries from plant managers and procurement teams.
The advanced PLC system allows operators to save specific material profiles. By adjusting the screw feeding parameters via the touch screen, the machine instantly adapts to the unique flow rate and density of each powder. This ensures that whether you are running dense coffee grounds or light milk powder, the strict ≤± 0.1-0.2% accuracy is consistently maintained.
Transitioning between drastically different bag sizes requires a simple change of the bag clamping mechanism. Because the machine is engineered for modularity, your maintenance team can swap the clamps quickly. Once the appropriate clamp is secured, the operator simply selects the corresponding target weight recipe on the HMI interface, and production can resume immediately.
Yes. The critical electronic components are housed in sealed, anti-interference enclosures, and the robust pneumatic systems are designed to resist moisture. However, for highly hygroscopic powders like milk powder, we strongly recommend maintaining a climate-controlled ambient environment in your facility to prevent the material itself from clumping inside the hopper before it reaches the screw feeder.
By connecting directly to your facility's Distributed Control System (DCS), plant managers can extract real-time data on production rates, weight accuracy, and machine status directly from their office. This eliminates the need to physically walk the floor for manual counts, allows for precise inventory control, and enables predictive maintenance by monitoring component performance over time.
Operator safety is engineered into the core of this machine. It features an intelligent anti-clamp hand function. If the pneumatic jaws detect an unexpected obstruction—such as an operator's hand or an incorrectly placed tool—before fully engaging the bag, the system instantly halts the clamping force and retracts. This prevents workplace injuries and protects your staff during the manual bag-placement phase.
Successful Cases
As a leading manufacturer and supplier of industrial automated machinery, we introduce this high-capacity packing solution engineered for bulk material handling. Designed for continuous, heavy-duty operations, it seamlessly integrates into unmanned production environments to elevate your facility's output.
Efficiently processes heavy loads ranging from 10Kg to 25Kg.
Delivers a rapid, adjustable throughput of 600 to 900 units per hour.
Ideal for volume buyers seeking reliable, automated granular material management.
