close
Choose Your Site
Global
Social Media
| Quantity: | |
|---|---|
The HDPE/PBT/PC/PET/PA Engineering Plastic Extruder Pellet Making Machine completely redefines industrial material recovery and polymer modification. Standing next to this heavy-duty equipment, you can immediately feel the steady, powerful hum of the 90kw motor driving the reinforced screw, a true testament to its relentless mechanical force. It takes irregular plastic scraps or fine powders and subjects them to highly controlled heat and intense pressure, melting them into a smooth, visually flawless, homogeneous flow. As the molten polymer extrudes through the precision-machined die head, it forms continuous, gleaming strands that cool rapidly in the water bath before being sliced into perfectly uniform granules.
The satisfying, rhythmic sound of the rotary cutter guarantees that every single pellet meets strict dimensional tolerances without hesitation. These pristine granules emerge completely free of trapped air pockets, moisture, or structural inconsistencies, possessing a smooth, glossy finish that signifies top-tier quality. By integrating this advanced extrusion system into your facility, you effectively eliminate material waste and secure a dependable, high-grade raw material source for your most demanding injection molding or extrusion processes. It solves the critical challenge of material inconsistency, ensuring your final manufactured products maintain maximum structural integrity while optimizing your overall operational footprint.
The technical parameters of our extrusion system are meticulously calibrated to deliver maximum yield, exceptional material blending, and long-term mechanical reliability across continuous production shifts.
Barrel diameter | 51mm | screw length-to-diameter ratio | 32-52 |
Motor power | 90kw | screw speed | 600rpm |
Capacity | 250-400kg/h | Screw torque | 680Nm |
Investing in the precise extrusion technology dictates the ultimate profitability of your production line. This pellet making machine is engineered with specific structural highlights that elevate your processing capabilities, ensuring that every batch of material meets the highest industrial standards.
Precision Strand Cutting: The integrated cutting mechanism slices extruded strands with micro-millimeter accuracy, yielding pellets that feed flawlessly into secondary injection molders.
Thermal Stability: Advanced heating and cooling zones maintain exact temperature profiles, preventing polymer degradation even with highly sensitive engineering plastics.
Optimized Melt Flow: The engineered die head design ensures an even distribution of internal pressure, eliminating the risk of material surging or uneven strand thickness.
Space-Efficient Footprint: Despite its heavy-duty output capabilities, the linear design of the extrusion line maximizes your valuable factory floor space.
Energy-Conscious Operation: The drive system and thick barrel insulation work in tandem to minimize power consumption per kilogram of produced plastic pellets.
Handling a diverse portfolio of polymers requires equipment that adapts seamlessly to different melt indexes and thermal properties. This machine is exceptionally compatible with a wide spectrum of demanding engineering plastics, transforming both virgin powders and industrial scraps into high-value pellets ready for immediate reuse.
Effortlessly processes rigid HDPE scraps into highly durable pellets, which are ideal for manufacturing heavy-duty piping, industrial containers, and structural packaging materials.
Maintains the excellent electrical insulation properties and dimensional stability of PBT, creating perfectly blended raw materials for automotive connectors and electronic component manufacturing.
Handles high-temperature PC materials without causing yellowing or losing impact resistance, ensuring absolute optical clarity and strength for final molded parts.
Effectively manages the strict moisture sensitivity and intrinsic viscosity of PET, producing crystallized granules perfect for textile fibers or specialized bottling applications.
Preserves the critical mechanical strength and wear resistance of nylon, which is vital for producing heavy-duty gears, bearings, and high-friction structural components.
The true measure of an extrusion line lies in the structural quality of the granules it produces. Utilizing a sophisticated high-temperature, high-pressure melting process, this equipment guarantees that the resulting pellets are dense, uniform, and entirely free of internal voids or surface defects.
The specialized screw geometry ensures intense shear and mixing action, blending any necessary additives, colorants, and base polymers into a perfectly uniform melt without dead zones.
Strategically placed high-pressure degassing zones effectively remove trapped air, volatile gases, and moisture, preventing the creation of porous, brittle, or structurally weak pellets.
The electronically synchronized speed of the strand puller and the rotary cutter guarantees that every single pellet shares the exact same length and diameter, ensuring smooth feeding later on.
Because of the rapid water cooling and precise cutting, the superior quality of these dust-free pellets means they can be fed directly into your secondary processing machines without any further treatment or sorting.
Raw numbers translate directly into operational profitability. The technical architecture of this pelletizing system is calibrated for continuous, heavy-duty industrial environments, ensuring maximum throughput and an accelerated return on your equipment investment.
High-Yield Output (250-400 kg/h): This golden capacity range allows for substantial daily production volumes, easily keeping pace with the most demanding manufacturing schedules.
Robust Drive System (90kw & 680Nm): The powerful 90kw motor combined with a massive 680Nm of torque provides the relentless force needed to process stiff, high-viscosity engineering plastics without stalling.
Versatile Processing (32-52 L/D Ratio): The expansive length-to-diameter ratio offers extended residence time for thorough melting and mixing, accommodating a much wider variety of polymer grades.
Optimal Shear Rate (600 rpm): A high screw speed of 600 rpm generates the perfect amount of frictional heat and shear, accelerating the plasticization process while maintaining material integrity.
Precision Barrel (51mm): The 51mm barrel diameter is perfectly sized to balance high throughput with precise, rapid temperature control across all heating zones.
Industrial machinery must withstand the harsh rigors of 24/7 operation. Every critical component within this extruder is forged from premium materials and engineered to resist wear, corrosion, and mechanical fatigue, drastically reducing your long-term maintenance expenditures.
Constructed from specialized high-hardness alloy steel, the main screw heavily resists the abrasive nature of glass-filled polymers or rigid, unwashed plastic scraps.
The interior of the barrel features a thick bimetallic coating that protects the core metal against corrosive polymer off-gassing and intense physical wear over years of use.
Designed with precision-ground gears and an advanced forced-lubrication system to handle massive torque loads silently, smoothly, and reliably without overheating.
The entire extrusion assembly rests securely on a vibration-dampening, heavy-gauge steel frame that ensures absolute structural stability during high-speed, continuous extrusion.
Minimizing human error and reducing downtime are critical for maintaining a highly profitable production floor. This machine features an intelligent, user-centric design that automates complex thermal processes and simplifies routine maintenance tasks.
Intelligent PLC Control: A centralized PLC system monitors and adjusts temperatures, screw speeds, and melt pressures in real-time, requiring minimal manual intervention from operators.
Rapid Screen Changing: Equipped with a hydraulic screen changer that allows operators to filter out impurities and swap meshes in seconds without halting the production line.
Accessible Cutting Chamber: The pelletizer features a quick-release housing, making it incredibly easy to clean the cutting chamber or replace rotary blades during material or color changeovers.
Automated Temperature Regulation: Smart PID controllers automatically engage heating bands or cooling fans to maintain strict thermal profiles, preventing accidental material degradation.
Partnering with the right equipment provider is just as important as the machinery itself. With over 15 years of dedicated experience in the packaging and plastics processing industry, we provide comprehensive manufacturing solutions backed by robust engineering and unwavering support.
Our 15+ years of deep industry involvement mean every single machine is built on a solid foundation of proven engineering, field testing, and continuous technological refinement.
All of our equipment undergoes rigorous factory testing and strictly adheres to international quality certifications, ensuring safe, compliant, and reliable operation in your facility.
Your investment is fully protected by a comprehensive one-year warranty covering all major mechanical and electrical components against manufacturing defects.
Our dedicated engineering team provides permanent, ongoing technical assistance, alongside readily available paid spare parts at any time, ensuring your production line never experiences prolonged downtime.
A: The system features an expansive screw length-to-diameter ratio (32-52) and highly adjustable heating zones. This allows operators to fine-tune the residence time and thermal profile via the PLC, ensuring optimal plasticization for both high-viscosity PC and low-viscosity PET without causing thermal degradation.
A: The machine is designed with a highly polished bimetallic barrel and a self-wiping screw profile that significantly minimizes material hang-up. Combined with the quick-release die head and the easily accessible cutting chamber, operators can perform thorough, rapid cleanings during material changeovers.
A: Yes, the actual throughput depends heavily on the bulk density and melt characteristics of the specific polymer. Heavy, rigid materials like Polycarbonate (PC) will typically run closer to the upper end of the capacity range, while lighter, fluffier scraps may process at a slightly lower rate.
A: The advanced PLC system continuously monitors pressure transducers and thermocouples along the entire barrel. If it detects a pressure drop or temperature spike, it instantly adjusts the screw speed or cooling fans to stabilize the melt flow, guaranteeing that the extruded strands remain perfectly uniform in diameter before cutting.
A: Your facility will need a stable, high-capacity three-phase power supply capable of supporting the 90kw main motor and all auxiliary heating bands. Additionally, a dedicated industrial chilling system or cooling tower is required to supply the water bath for the rapid cooling of the extruded plastic strands.
Product Line
Certification:
Exhibition
Successful Cases
