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Fully Automatic Single-Head Tracking Motor Servo Following Screw Capping Machine for Plastic Detergent Bottles

Fully Automatic Single-Head Tracking Motor Servo Following Screw Capping Machine for Plastic Detergent Bottles

The Fully Automatic Single-Head Tracking Motor Servo Following Screw Capping Machine is designed for efficient and precise screw capping of plastic detergent bottles. It features a servo-controlled capping head with real-time tracking capability, ensuring accurate and consistent cap placement and tightening. The machine is equipped with a touch screen interface for easy operation, a vibratory disc for automatic cap sorting and feeding, and a robust electrical control system using Delta PLC. With a speed of 33–35 bottles per minute and fully customizable settings, it is ideal for modern production lines seeking reliability, flexibility, and high performance.

Model:
BDH-ZY-1SCM
Brand:
BodingHui

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Product Description

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The Fully Automatic Single-Head Tracking Motor Servo Following Screw Capping Machine is a state-of-the-art solution designed specifically for the secure and efficient sealing of plastic detergent bottles. Combining advanced servo technology with intelligent tracking systems, this machine ensures high precision, consistency, and productivity in capping operations.

Key Features:

Servo-Controlled Capping Head: The single-head capping unit utilizes a servo motor for precise torque control and real-time tracking of bottle position, ensuring accurate cap placement and secure tightening without damaging the bottle or cap.
Touch Screen Control Panel: An intuitive touch screen interface allows for easy setup, real-time monitoring, and adjustment of machine parameters. Operators can quickly change settings and view production data for optimal performance.
Vibratory Disc Feeder: Custom-designed vibratory bowl automatically sorts, aligns, and feeds bottle caps to the capping station. It can be tailored to accommodate various cap shapes and sizes, offering great flexibility for different production needs.
Delta PLC Control System: The machine is powered by a Delta PLC, ensuring stable, reliable, and responsive operation. The system supports smooth integration with existing production lines and offers enhanced diagnostic capabilities.
Durable Construction: The electrical enclosure is constructed from 304 stainless steel with a fully sealed design, providing excellent protection against dust, moisture, and contaminants in industrial environments.
Cap Handling Mechanism: Equipped with a cap cylinder and photoelectric sensors, the system ensures single-cap feeding and prevents cap jams or misfeeds. The design minimizes cap slippage and ensures consistent delivery to the capping position.

Specifications:

Voltage: 220/380V, 50–60Hz
Power: 2KW
Speed: 33–35 bottles per minute (servo-controlled)
Dimensions: Approximately 2000 × 1300 × 2000 mm (excluding conveyor)
Weight: Approximately 800 kg (excluding conveyor)
Bottle Compatibility: Fully customizable to suit various plastic detergent bottle sizes and cap types

Ideal for detergent manufacturers and liquid packaging lines, this machine enhances production efficiency, reduces manual labor, and ensures consistent, leak-proof sealing for every bottle.

Technical Parameters

Machine Parameters:

Machine Model		BDH-ZY-1SCM
Voltage		220/380V 50-60HZ
Machine power		2KW
Suitable Bottle Size		Customized
Working speed		33-35 Bottles per min (servo control)
Dimension		About 200013002000 mm (don't include conveyor line)
Net weight/Gross weight		About 800 kg (don't include conveyor)

Touch Screen

Equipped with touch screen control panel,the visual working parameter is better for debugging machine,and can watch the working status of the machine in real time.

Claw head

Using the cover cylinder, the cover feed cylinder and the cover check photoelectric realize the transmission of a single cover. After photoelectric detection of the cap on the cover plate, the cap cylinder extends out to block the second cap, and the cap cylinder extends the cover plate to send the cap to the bottom of the capping claw head to complete the cap removal action. The use of the cap cylinder can prevent the cap from slipping off the cap groove when the cap cylinder is fed.

Vibrating disc

The vibratory bowl is designed for sorting and feeding bottle caps automatically. It can be customized according to your bottle caps.

Electrical box

Delta PLC control system, more stable performance. The chassis adopts 304 SS overall sealing structure to effectively prevent dust and water from entering.

FAQ

1. What is the maximum capping speed of this machine?
The machine operates at a speed of 33–35 bottles per minute, ensuring high efficiency for continuous production lines.

2. Can the machine handle different bottle or cap sizes?
Yes, both the bottle size and cap type are fully customizable. The vibratory disc and capping head can be adjusted or customized to suit various shapes and dimensions.

3. What control system does the machine use?
It is equipped with a Delta PLC control system and a user-friendly touch screen panel for stable operation, easy parameter setting, and real-time monitoring.

4. How does the machine prevent cap jams or misfeeds?
The capping station uses a cap cylinder and photoelectric sensors to feed and detect caps individually. This ensures only one cap is delivered at a time, reducing the risk of jams or slippage.

5. Is the machine suitable for harsh production environments?
Yes, the electrical box is made of 304 stainless steel with a fully sealed structure, offering excellent protection against dust, water, and other contaminants.

6. Does the machine include a conveyor or is it sold separately?
The machine dimensions and weight listed do not include the conveyor. The capping unit is designed to be integrated with an existing conveyor line or supplied separately based on customer needs.

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