close
Choose Your Site
Global
Social Media
The BDH-BC-ZD1200 Secondary Packaging Palletizing Production Line is a fully automated system that integrates primary packaging, secondary packaging, and palletizing. Comprising 2-3 automatic small packaging units and one secondary packaging machine, this line handles small bags (500g-5kg) and consolidates them into large woven bags (20-50kg). With a small bag processing speed of 100-120 packs/min and a large bag output of 4-6 packs/hour, it’s designed for large-scale production. The line features a Siemens PLC control system, 10-inch LCD touch screen (Chinese/English), and a robust frame (3850×3750×2200mm) weighing 3T.
Key components in contact with materials are made of 304 mirror-finish stainless steel, ensuring hygiene and corrosion resistance. The frame is constructed with plastic-coated carbon steel for durability, while the robot palletizing system (compatible with ABB, Kawasaki, etc.) is built for heavy-duty operation. Safety features include emergency stops, safety guards, and fault detection systems, complying with global industrial safety standards.
Large-scale manufacturers in food, agriculture, and chemicals are increasingly adopting automated secondary packaging lines to reduce labor costs and improve production efficiency. The global automated packaging line market is expected to grow at a CAGR of 8.2% through 2030, driven by the need for unmanned production and traceability. The BDH-BC-ZD1200 caters to these needs with its fully automated process, from small bag sorting to palletizing.
Unlike modular systems that require separate purchases of sealing, sorting, and palletizing equipment, the BDH-BC-ZD1200 is an all-in-one solution. Its PLC touchscreen control allows for automatic specification switching, while the weight detection equipment ensures product quality. The line’s flexibility (single column, double column, vertical arrangement) adapts to different factory layouts, a key advantage over rigid competitors. Additionally, the optional automatic pallet warehouse system reduces manual intervention further.
The line automates the entire workflow: material → primary packaging → small bag conveying → sorting/counting → automatic bag loading → sewing → shaping → palletizing. This eliminates manual labor for repetitive tasks, reducing errors and labor costs by up to 80%.
The 10-inch LCD touch screen (Chinese/English) provides intuitive operation, with real-time production data tracking (output, error rates, maintenance alerts). The Siemens PLC system ensures precise coordination between units, while weight detection equipment rechecks finished large bags to remove non-compliant products.
The line can be configured as single-bin two-pack (2 vertical units) or double-bin (2-3 high-speed vertical units) to match production needs. It supports small bag weights of 500g-5kg and large bag weights of 20-50kg, adapting to diverse product lines.
Compatible with foreign first-line robot brands (ABB, Kawasaki), the palletizing system handles large bags efficiently, arranging them into stable pallets for storage and transportation. The optional automatic pallet warehouse system adds pallet splitting, transportation, and finished product handling functions.
With a small bag processing speed of 100-120 packs/min and large bag output of 4-6 packs/hour, the line meets the demands of high-volume manufacturers. For example, a rice producer can process 48,000 small bags (500g each) into 480 large bags (50kg each) per 8-hour shift.
The line’s weight detection system ensures large bags meet weight requirements, while the 304 stainless steel contact parts comply with food and pharmaceutical hygiene standards. Safety features meet OSHA and EU machinery directives, ensuring a secure working environment.
The line’s modular design allows for future expansion, such as adding more primary packaging units or upgrading the robot palletizer. It handles granular materials (rice, seeds) and powders (flour, fertilizer), making it suitable for multiple industries.
We design the line layout (single column, double column, vertical) based on your factory space and production needs. Choose the number of primary packaging units (2-3) and robot model (ABB, Kawasaki, etc.) to optimize efficiency.
Adjust small bag weight ranges (beyond 500g-5kg) and large bag weight (20-50kg) to match your product requirements. We also customize bag closing methods (sewing machine or edge folding machine) and packaging materials (laminated woven bags).
Our team provides full-service support, including on-site installation, operator training, and system calibration. We offer a 1-year warranty on core components and 24/7 technical support to minimize downtime.
It realizes the intelligent packaging of materials from primary packaging to secondary woven bags, saves the input of human, material and financial resources for the enterprise, reduces production costs and greatly improves production efficiency.
1、Production process: Material → Primary packaging unit → Small bag product - horizontal conveyor → double-layer climbing conveyor → high-speed conveyor - bag sorting and counting machine - automatic bag loading packaging machine → Automatic sewing machine - automatic bag dumping and shaping conveyor → automatic palletizing.
2、The fully automatic secondary packaging unit for woven bags can achieve automatic bag loading, bag opening, counting, filling, sorting, moving output, automatic sewing, and the entire packaging process is unmanned and intelligent.
3、The unit is controlled by PLC+ touch screen, with a simple human-machine relationship, convenient operation, automatic specification switching, easy maintenance, safety and reliability.
4、The entire unit is equipped with automatic secondary packaging, automatic stacking, automatic sealing and automatic palletizing at the back end.
5、It can meet the requirements of single-bin two-pack secondary packaging (with two vertical packaging units), or double-bin secondary packaging (with two high-speed vertical packaging units or three vertical packaging units).
6、The robot palletizing line can be equipped with a fully automatic pallet warehouse system (with the functions of splitting pallets by itself, transporting pallets to palletizing stations and transporting palletizing finished products), and the robot model can be configured according to customer requirements (foreign first-line brands such as ABB, Kawasaki, etc.). It is also equipped with weight detection equipment for a second weight recheck of packaged finished products (to remove products that do not meet packaging requirements).
1. The fully automatic secondary packaging unit for woven bags can achieve functions such as automatic bag supply, automatic bag loading, automatic bag opening, automatic detection, automatic counting, automatic filling, automatic sorting, automatic sealing, etc. It has functional features such as fault alarm and safety protection, and realizes unmanned and intelligent packaging process.
2. Touchscreen +PLC programmable control system, human-machine interface display, clearer and more convenient operation, automatic specification switching, high degree of automation, friendly human-machine interface.
3. The entire set of machines can achieve fully automatic secondary packaging, automatic stacking, automatic sealing and automatic robot palletizing in the later stage.
Model | BC-ZD1200 | |
Filling method | Fill once per bag | Fill small bags according to actual production needs |
Filling quantity | 20-50Kg | |
Bag mouth closed form | a. Sewing machine b. Edge folding machine | |
Material properties | Granular materials |
Notes:
1. The packaging bag material is woven bag (double-sided laminated), and the bag opening is a cold-cut type packaging bag.
2 Sewing machine thread: 3×3 strands of strong vinylon or polyester tower thread.
3. Packaging bag requirements: Lay flat in the carton, no rope binding, no bending or folding, no static electricity in the packaging bag, no sticking inside the plastic bag.
4. Packaging requirements for woven bags: Flat, no corners or bends are allowed. The woven bags should be cold-cut and double-sided laminated.
Items | Parameters | Notes |
Device model | BC-ZD1200 secondary packaging production line | |
Operation Interface | 10 "LCD touch screen with Chinese/English interface | |
Control system | PLC control | SIEMENS |
Working environment temperature /℃ | -10 ° C to +50 ° C | |
Applicable packaging range /g | 500g—5000g | Small bags for secondary packaging products |
Packaging materials | Laminated woven bags/size depending on the product | |
Packaging speed/package/minute | Granules 100-120 packs /min (small pack) | Adjustable speed |
Production capacity/pack/hour | 4-6 packs per hour (large pack) | |
Device size /mm | Length * width * height 3850*3750*2200mm | |
Arrangement | It can be divided into single column, double column, vertical column, etc | |
Total weight of equipment /T | 3T | |
Air source pressure /MPa | 0.6 MPa | |
Total power of the equipment /KW | 10KW | 380V,50HZ |
Equipment material | The core parts in contact with the material are made of 304 mirror-finish stainless steel, and the frame is carbon steel with plastic coating unless otherwise specified. | |
