BDH-XH014
BodingHui
| Availability: | |
|---|---|
| Quantity: | |


The vertical in-line capping machine is a fully automated, robust system engineered for high-speed, precise capping across diverse production lines. It is ideally suited for industries including food and beverage, pharmaceuticals, cosmetics, and agrochemicals, accommodating a wide range of bottle dimensions (38–300mm in height, 50–220mm in diameter) and cap sizes (15–70mm in diameter). Four dedicated speed-regulating motors independently control the cap feeding, bottle clamping, conveying, and final capping processes, ensuring exceptional synchronization, operational stability, and sealing consistency.
With a variable capping speed of 30 to 120 bottles per minute, the machine delivers flexible throughput to match production demands. Its user-friendly design allows for rapid changeover between different bottle and cap types through simple mechanical adjustments, eliminating the need for spare parts. Operating at an air pressure of 4–6 kg/cm² and powered by a 1500W motor, the system combines energy efficiency with reliable performance. Weighing approximately 600kg, the unit is both sturdy and space-efficient, making it an ideal choice for manufacturers seeking automation, adaptability, and dependable sealing quality.
**Features of the Vertical In-line Capping Machine**
1. **Modular Motor Design:** Four independent speed-regulating motors precisely control cap feeding, bottle clamping, conveying, and capping, ensuring synchronized operation and easy individual tuning for optimal performance.
2. **Wide Format Flexibility:** Easily adapts to a broad range of containers, handling bottle heights from 38mm to 300mm and diameters from 50mm to 220mm, with cap diameters from 15mm to 70mm.
3. **Rapid Changeover:** Switching between different bottle or cap types requires only simple mechanical adjustments, eliminating downtime for part replacements and boosting production line flexibility.
4. **Adjustable High-Speed Operation:** Offers a variable capping speed from 30 to 120 bottles per minute, allowing throughput to be precisely matched to production line requirements.
5. **Stable & Reliable Performance:** Engineered for continuous operation with high stability, ensuring consistent sealing quality and minimal maintenance under standard working air pressure (4-6 kg/cm²).
6. **Compact & Robust Construction:** Combines a space-saving footprint with a solid build (approx. 600kg), providing durability and reliable performance in demanding industrial environments.
7. **User-Friendly Automation:** Features a high degree of automation with straightforward controls, simplifying operation and integration into existing production lines while ensuring high capping accuracy.
Technical Parameters:
| Parameter | Specification | Application & Benefit |
| Capping Speed | 30–120 b/min | Offers flexible throughput, ideal for scaling from pilot batches to high-volume production lines across industries. |
| Suitable Cap Diameter | 15–70 mm | Accommodates a wide variety of cap types, from small pharmaceutical lids to large cosmetic or chemical closures. |
| Air Pressure | 4–6 kg/cm² | Ensures reliable pneumatic operation with standard factory air supply, reducing energy consumption and maintenance costs. |
| Bottle Height Range | 38–300 mm | Handles diverse container formats—from small vials to tall bottles—without the need for complex changeovers or extra tooling. |
| Bottle Diameter Range | 50–220 mm | Suitable for a broad spectrum of industries including food, beverage, cosmetics, and chemicals, supporting multi-product lines. |
| Power | 1500 W | Energy-efficient motor design supports continuous operation while keeping operational costs low. |
| Weight | Approx. 600 kg | Robust and stable construction ensures minimal vibration during high-speed operation, enhancing sealing consistency and longevity. |
Note: This vertical in-line capping machine is engineered for seamless integration into automated packaging lines, delivering versatility, precision, and durability in demanding production environments such as pharmaceuticals, food & beverage, personal care, and agrochemicals.




FAQ:
**1. What industries is this capping machine suitable for?**
This machine is designed for a wide range of industries including food and beverage, pharmaceuticals, cosmetics, personal care, agrochemicals, and household chemicals, thanks to its flexible adjustment capabilities and reliable sealing performance.
**2. How fast can the machine cap bottles?**
The capping speed is adjustable from 30 to 120 bottles per minute, allowing you to match the machine’s throughput to your production line speed.
**3. What range of bottle sizes can it handle?**
The machine accommodates bottle heights from 38mm to 300mm and diameters from 50mm to 220mm, making it versatile for various container formats without the need for major changeovers.
**4. What cap sizes are compatible?**
It can handle cap diameters from 15mm to 70mm, supporting small pharmaceutical caps to larger cosmetic or industrial closures.
**5. Is the machine easy to adjust for different bottle or cap types?**
Yes, changeover between different bottle or cap types is simple and tool-free, requiring only mechanical adjustments—no replacement parts are needed.
**6. How many motors does the machine have and what do they control?**
The system uses four independent speed-regulating motors, each dedicated to a specific function: cap feeding, bottle clamping, bottle conveying, and the capping process. This ensures precise and synchronized operation.
**7. What are the power and air supply requirements?**
The machine operates on a standard 1500W power supply and requires an air pressure of 4–6 kg/cm² for pneumatic functions.
**8. Is the machine compatible with automatic cap feeding systems?**
Yes, it can be integrated with an automatic cap feeder (also known as a cap sorter or cap elevator) for fully automated capping operation.
**9. How reliable is the capping consistency?**
With its modular motor control and stable mechanical design, the machine delivers high sealing consistency and low rejection rates, even during continuous high-speed operation.
**10. What is the machine’s weight and footprint?**
It weighs approximately 600kg and features a compact, sturdy design suitable for integration into most production layouts without occupying excessive floor space.