Automatic Servo Motor Single-Head Claw Rotary Bottle Cap Sealing Capping Machine with Cap Feeder

Automatic Servo Motor Single-Head Claw Rotary Bottle Cap Sealing Capping Machine with Cap Feeder

Overview:
This advanced single-head capping machine is engineered for automated, high-accuracy bottle sealing applications. It integrates servo motor technology for controlled rotary capping and features a comprehensive cap handling and bottle positioning system, making it suitable for versatile production needs with customizable bottle formats.

Key Components & Operational Description:

1. Capping Head & Drive: The core of the machine is a servo motor-controlled single rotary head. This ensures precise control over capping speed and torque, allowing for consistent and reliable seal application on each bottle at a speed of 30-40 bottles per minute.

2. Bottle Handling System:

• Bottle Separation Mechanism: A single pneumatic cylinder, paired with a photoelectric sensor, gently separates individual bottles from the in-feed line. The cylinder's extension time is adjustable via the touchscreen for fine-tuning.

• Bottle Holding (Clamping) Mechanism: Two synchronized pneumatic cylinders securely clamp the bottle during capping. Customizable fixtures for different bottle types ensure the grip is firm and stable by conforming closely to the bottle contour.

3. Cap Feeding System:

• Cap Orientation & Elevation: A separate cap elevating and orienting unit feeds correctly aligned caps into the system.

• Single-Cap Delivery: A sophisticated mechanism ensures one cap is delivered at a time. A photoelectric sensor detects a cap on the feed plate, triggering a blocking cylinder to stop the next cap in the chute. A feeding cylinder then pushes the single cap to the pickup point beneath the capping head, preventing misfeeds or jams.

4. Cap Pick-and-Place Mechanism: A dual-stroke pneumatic system handles cap transfer and capping head movement:

• Cap-Removing Cylinder: Lowers to pick up the single cap presented by the feeder.

• Lifting Cylinder: Subsequently lowers the entire capping head assembly (with the cap) onto the waiting bottle to begin the servo-driven spin tightening process.

5. Sensor System: Multiple photoelectric sensors ensure smooth operation:

• Cap detection at the feeder.

• Bottle detection at separation and capping stations.

• "Cap Full" and "Bottle Jam" sensors for the feed chute and discharge line, providing operational feedback and preventing faults.

6. Control & Specifications: Operation is managed through a user-friendly touchscreen interface, allowing for easy adjustment of timing and monitoring. The machine is designed for 220V/50HZ power, consumes 1700W, and has a compact footprint of approximately 2000*900*2000 mm (excluding conveyor). It weighs about 600 kg.

Summary:
This machine represents a robust and intelligent sealing solution, combining precise servo capping action with reliable pneumatic bottle handling and a fail-safe cap feeding system. Its adjustable nature and comprehensive sensor array make it a valuable asset for production lines requiring efficient, consistent, and adaptable automatic capping.