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The Automatic Peanut Butter Honey Paste Filling Machine represents the pinnacle of fluid and paste packaging engineering, specifically designed to address the complex challenges of handling dense, sticky, and particulate-laden products. When processing premium goods like thick honey, chunky peanut butter, or savory beef pastes, maintaining the integrity of the product's texture while ensuring absolute cleanliness is paramount. This robust machinery boasts a sleek, brushed stainless-steel exterior that not only exudes industrial elegance but also provides an impenetrable barrier against corrosive ingredients and harsh cleaning agents. The tactile feedback of the responsive touchscreen, the quiet hum of the precision servo motors, and the flawless, rhythmic movement of the filling nozzles all speak to the exceptional craftsmanship poured into its design. By integrating this advanced system into your facility, you instantly eliminate the bottlenecks associated with manual or semi-automatic filling. It transforms a chaotic, spill-prone operation into a streamlined, highly predictable production powerhouse, allowing your facility to meet massive order volumes with unwavering consistency and pristine presentation.
Automatic Peanut Butter Honey Paste Filling Machine parameters:
Paste filling machine adopts PLC control, servo motor drive, stable operation, high production efficiency, strong applicability, and accurate measurement.
Adopting touch screen operation, the screen is intuitive and the operation is convenient.
In the filling process, the filling can be lifted automatically, without dripping, drawing or polluting the upper of the container.
Filling volume | 100-500g | Power Supply | 220V 50/60Hz |
Filling speed | 3000-4000b/h | Measuring Accuracy | ±1% |
Applicable bottle diameter | 40~110mm | air pressure | 0.5~0.7 Mpa |
Power | 800W | Weight | about 600kg |
Elevating your production floor requires equipment that goes beyond basic functionality. This filling system is meticulously engineered to deliver a seamless operational experience, minimizing downtime and maximizing output quality. The integration of cutting-edge mechanical design with intelligent software ensures that every cycle is executed with flawless precision.
Intelligent PLC Control System: Offers a highly responsive, intuitive interface that allows operators to monitor and adjust parameters effortlessly, reducing the learning curve.
Servo Motor Precision: Delivers smooth, controlled power to the filling mechanism, ensuring that even the thickest pastes are dispensed with absolute consistency.
Subsurface Filling Capability: The nozzles automatically lower into the container and rise as the liquid level increases, preventing aeration and splashing.
Tool-less Disassembly: Critical components are designed for rapid removal, facilitating thorough sanitation protocols without requiring specialized maintenance crews.
Compact Footprint with Heavy-Duty Build: Weighing approximately 600kg, the machine remains firmly anchored during high-speed operations, eliminating vibrations that could compromise accuracy.
In the food processing sector, maintaining impeccable hygiene is not just a regulatory requirement; it is the foundation of consumer trust. This machine is constructed to eliminate contamination risks at every touchpoint. The gleaming, non-porous surfaces offer no refuge for bacteria, ensuring your product remains pure from the hopper to the bottle.
Premium 316 Stainless Steel Contact Parts: The core components that interact directly with your product are forged from high-grade 316 stainless steel, offering exceptional resistance to acidic or salty ingredients like bean paste and mushroom sauce.
Durable 304 Stainless Steel Frame: The main body is encased in robust 304 stainless steel, providing a sturdy, rust-proof exterior that withstands rigorous daily washdowns.
Sanitary Welding and Polishing: All seams and joints are seamlessly welded and polished to a mirror finish, preventing the accumulation of residue and facilitating rapid, thorough cleaning.
GMP Compliance Ready: Engineered to meet strict global manufacturing practices, giving facility managers total peace of mind during rigorous health and safety audits.
Handling viscous substances like honey and peanut butter often results in frustrating stringing and messy drips, which not only waste valuable product but also ruin the aesthetic appeal of the final packaging. This system introduces advanced fluid dynamics control to guarantee a pristine finish on every single jar.
Exceptional ±1% Measurement Accuracy: Driven by highly calibrated servo motors, the machine dispenses the exact programmed weight (100-500g), protecting your profit margins from overfilling while ensuring compliance with stated net weights.
Dynamic Lifting Mechanism: The filling nozzles intelligently track the fluid level, rising synchronously as the container fills to prevent trapped air pockets and surface bubbling.
Advanced Anti-Drip Nozzles: Specially engineered shut-off valves instantly cut the flow of thick pastes, completely eliminating the stringing effect common with sticky syrups and sauces.
Clean Container Rims: By preventing stray drips, the machine ensures the threads of your jars remain immaculate, guaranteeing a perfect, airtight seal during the capping process.
Time is the most critical currency on a busy production floor. Relying on outdated equipment severely limits your output capacity and drives up labor costs. This fully automated system is designed to operate at relentless speeds, transforming your workflow into a highly optimized, continuous motion line.
High-Speed Output: Capable of processing an impressive 3000 to 4000 bottles per hour, this machine effortlessly keeps pace with aggressive production schedules and large-scale orders.
Minimal Human Intervention: Once the parameters are set via the intuitive touchscreen interface, the system runs autonomously, allowing your workforce to be reallocated to higher-value tasks like quality control and logistics.
Synchronized Line Integration: Designed to communicate seamlessly with downstream equipment such as cappers and labelers, creating a unified, uninterrupted packaging ecosystem.
Consistent Operational Rhythm: The robust 800W power system ensures the machine maintains its peak speed without faltering, delivering a predictable and steady output shift after shift.
Versatility is a major asset for facilities handling diverse product portfolios. Equipment that struggles with particulates or varying viscosities causes frequent jams and costly downtime. This machine is engineered with a powerful dispensing architecture capable of managing an exceptionally wide spectrum of culinary pastes and sauces.
Particulate-Friendly Design: The internal pathways and valves are specifically dimensioned to allow large chunks—such as those found in premium beef paste or mushroom sauce—to pass through without crushing the ingredients or clogging the system.
High-Viscosity Mastery: Effortlessly pushes dense, heavy materials like thick sesame paste and sweet noodle sauce, maintaining a smooth, continuous flow.
Gentle Product Handling: Despite its powerful extrusion force, the system treats delicate emulsions with care, ensuring the original texture, aroma, and mouthfeel of your gourmet products are perfectly preserved.
Rapid Material Switchover: The streamlined internal design allows for quick flushing and cleaning between batches, preventing cross-contamination when switching from savory sauces to sweet honeys.
Adapting to shifting market trends often means changing packaging formats. A rigid machine that only accepts one type of bottle severely limits your operational agility. This filling system is built for rapid adaptation, accommodating a broad array of container shapes and sizes with minimal adjustment time.
Wide Diameter Range: Easily accommodates bottles and jars with diameters ranging from 40mm to 110mm, offering immense flexibility for different product lines and promotional sizes.
Tool-Free Adjustments: Switching between a small 100g sample jar and a large 500g retail container requires only simple mechanical tweaks and a quick touchscreen update.
Universal Container Handling: Whether you are utilizing glass jars, rigid plastic tubs, or uniquely contoured bottles, the stabilizing guide rails ensure perfect alignment under the filling heads.
Reduced Setup Times: The intuitive software allows operators to save specific container profiles, enabling instant recall of parameters for repeat runs, drastically cutting down on shift-change delays.
Investing in industrial machinery requires absolute confidence in the manufacturer's long-term commitment to your success. Equipment downtime translates directly to lost revenue, which is why our comprehensive support infrastructure is designed to keep your operations running flawlessly, no matter where your facility is located.
15 Years of Engineering Excellence: Backed by over a decade and a half of specialized experience in automated packaging, ensuring you receive a machine built on proven, refined technology.
Comprehensive 12-Month Warranty: Every component is covered by a robust one-year guarantee, protecting your investment against any manufacturing defects.
Permanent Technical Guidance: Our team of expert engineers provides lifetime remote troubleshooting and optimization advice, ensuring your machine evolves with your production needs.
Readily Available Spare Parts: We maintain a vast inventory of critical components, ready to be dispatched globally at a moment's notice to prevent prolonged operational halts.
Selecting the right equipment partner is just as critical as the machinery itself. We do not merely supply hardware; we deliver comprehensive production solutions designed to elevate your operational capabilities. Our dedication to quality craftsmanship and client success sets us apart in the competitive landscape of industrial automation.
Uncompromising Quality Control: Every machine undergoes rigorous stress testing and simulated production runs before leaving our facility, guaranteeing out-of-the-box readiness.
Tailored Engineering Solutions: We understand that no two production lines are identical. Our team works closely with your facility managers to ensure the equipment integrates perfectly into your specific spatial and operational parameters.
Focus on ROI: By drastically reducing product waste, minimizing labor requirements, and maximizing output speed, our machines are engineered to deliver a rapid return on your capital investment.
Global Reach, Localized Care: While we deploy our technology worldwide, our responsive communication ensures you receive the attentive, personalized support typically expected from a local partner.
To ensure optimal performance, we need detailed specifications of your product (viscosity, particulate size, filling temperature), the exact dimensions and materials of your containers (ensuring they fall within the 40-110mm diameter range), and your target production volume. This allows us to calibrate the servo motors and PLC system precisely to your operational needs.
The BDH-XH4HS utilizes a robust 800W power system coupled with an advanced servo motor drive. This combination provides exceptionally high torque at controlled speeds, allowing the machine to push dense, heavy pastes like peanut butter and sesame sauce effortlessly without overheating or straining the internal mechanical components.
Absolutely. The PLC control system is designed with full integration capabilities in mind. The machine's conveyor speed and output rhythm (3000-4000 bottles per hour) can be perfectly synchronized with your downstream equipment, creating a seamless, fully automated packaging ecosystem without bottlenecks.
The system features a highly efficient, tool-less disassembly design for all material contact parts. Operators can quickly remove the 316 stainless steel hopper, valves, and nozzles for high-pressure washing and sanitation. The smooth, polished interior prevents residue build-up, ensuring absolutely no cross-contamination between different product batches.
The machine requires a stable air pressure of 0.5 to 0.7 Mpa to operate the pneumatic valves and the dynamic lifting mechanisms effectively. Any standard industrial air compressor capable of maintaining this pressure consistently, provided it is equipped with proper moisture and oil filtration systems, will be perfectly suitable for this equipment.
