BDH-BG60A
BodingHui
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BG60A Series Automatic Linear Plastic Cup Filling and Sealing Machine for Liquids, Pastes, and Semi-Solids
Comprehensive Technical Overview:
The BG60A Series represents a state-of-the-art, fully automatic linear packaging solution designed for versatile and efficient filling of plastic cups with liquids, pastes, oils, granules, and powders. It is perfectly suited for products such as bottled water, yogurt, various beverages, honey, jelly, dairy products, and juice.
1. Core Functionality & Features:
This machine automates the entire packaging process: Automatic Cup Dispensing → Precision Filling → Foil Film Placement → Heat Sealing → Finished Cup Ejection. Its functionality can be customized to meet specific product and production line requirements. Key highlights include a sturdy 304 stainless steel construction, a servo-motor-driven indexing system for exceptional positional accuracy, and a reliable pneumatic system. The integration of a Japanese OMRON PLC controller and a touchscreen HMI ensures stable operation, ease of use, and low failure rates. The intelligent digital temperature control guarantees consistent, high-strength seals with excellent airtightness using PE, PP, or PE/PET lidding films.
2. Premium Component Configuration:
Reliability is built-in with high-quality components from internationally recognized brands:
Control System: Delta PLC (Taiwan, China) & Weinview HMI (Taiwan, China) for precise automation control.
Drive System: Hechuan Main Servo Motor (China) for accurate movement.
Pneumatics: AirTAC Cylinders & Valves (China).
Electrical: OMRON Relays (Japan), FOTEK Solid-State Relays (Taiwan, China), Delixi Low-Voltage Apparatus (China).
Construction: 304 Stainless Steel for all food-contact and critical non-contact parts, ensuring hygiene and corrosion resistance.
4. Design & Operational Advantages:
High Efficiency & Flexibility: Capable of handling various product viscosities and cup sizes with quick changeover.
Superior Precision: Servo-driven filling and indexing ensure consistent fill volume and cup handling.
Robust & Hygienic: Full stainless steel contact parts meet food-grade standards and are built for durability.
User-Friendly Operation: Intuitive touchscreen interface allows for easy parameter setting, monitoring, and troubleshooting.
Strong Sealing: Double-sealing station with precise temperature control ensures leak-proof, tamper-evident packaging.
Conclusion:
The BG60A Automatic Cup Filling and Sealing Machine is a robust, precise, and versatile turnkey solution for manufacturers seeking to automate their cup packaging for liquids, dairy, beverages, and semi-solid products. Its combination of high-speed performance, dependable components, and hygienic design makes it a premier choice for achieving efficient, high-quality, and cost-effective production.




The machine is available in three main models to match different output needs:
| Main Model | BG60A-4 | BG60A-6 | BG60A-8 |
|---|---|---|---|
| Power Supply | 380V, 4.5KW | 380V, 5.5KW | 380V, 6.5KW |
| Speed | 3,000-3,200 cups/h | 3,600-4,500 cups/h | 5,500-8,500 cups/h |
| Filling Volume | 10-500ml (Customizable) | 10-500ml (Customizable) | 10-500ml (Customizable) |
| Filling Accuracy | ±1% | ±1% | ±1% |
| Air Source | 0.5 m³/min | 0.6 m³/min | 0.6 m³/min |
| Sealing Temp. | 0-300°C | 0-300°C | 0-300°C |
| Sealing Material | PE, PP, PE/PET | PE, PP, PE/PET | PE, PP, PE/PET |
| Dimensions (LWH cm) | 315*90*175 | 315*115*175 | 395*130*175 |
| Weight (approx.) | 800 kg | 900 kg | 1000 kg |
BG60A Series Cup Filling & Sealing Machine – FAQ
Q1: What products can the BG60A machine fill?
The BG60A is designed to handle a wide range of products, including liquids (water, juice, milk), semi-liquids (yogurt, honey), pastes, oils, and even granules or powders. It is widely used for packaging dairy products, beverages, jelly, condiments, and similar items in plastic cups.
Q2: What are the production speed and filling capacity options?
The machine comes in three models with varying outputs:
BG60A-4: 3,000–3,200 cups/hour
BG60A-6: 3,600–4,500 cups/hour
BG60A-8: 5,500–8,500 cups/hour
Filling volume can be adjusted from 10ml to 500ml, with a high precision of ±1%. Custom configurations are also available.
Q3: What sealing materials and temperatures are supported?
The machine supports heat sealing with common lidding films such as PE, PP, and PE/PET composites. The sealing temperature is adjustable from 0°C to 300°C, allowing optimal sealing for different materials and product types.
Q4: What are the main electrical and pneumatic requirements?
All models operate on a 380V power supply, with power ratings from 4.5KW to 6.5KW depending on the model. Compressed air is required at 0.5–0.6 m³/min. The machine is equipped with a Delta PLC, Weinview touchscreen, and servo-driven motion control for precision and reliability.
Q5: Is the machine hygienic and easy to clean?
Yes. All product-contact parts are made of food-grade 304 stainless steel, which is corrosion-resistant and easy to clean. The structure is designed with sanitation in mind, supporting efficient washdown and maintenance.
Q6: Can the machine be customized for specific needs?
Absolutely. The BG60A series can be customized in terms of filling heads, cup size range, sealing methods, and integration with upstream/downstream equipment. Special configurations for unique products or production layouts are available upon request.

