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Stepping onto a modern production floor, the true measure of equipment is found in its operational rhythm and build quality. When you observe the Automatic Granule Feed Rice Nuts Filling Packaging Machine in action, you are immediately struck by the smooth, vibration-free performance of its heavy-duty chassis. The cool, polished gleam of its industrial-grade exterior speaks to a design that prioritizes both durability and hygiene. Instead of the chaotic clatter often associated with heavy packaging, this machine operates with a reassuring, precise mechanical hum—a testament to the tightly integrated servo motors and premium pneumatic components driving its core.
This equipment is meticulously crafted to eliminate the bottlenecks associated with manual labor and inconsistent packaging. Every movement, from the crisp mechanical grasp of the automatic bag feeder to the controlled, fluid pour of rice, nuts, or feed granules, is executed with absolute synchronization. The tactile feedback of the intuitive touch-screen interface allows operators to command complex mechanical sequences with a simple tap. By automating the most physically demanding aspects of large-scale packaging, this machine not only protects your workforce from fatigue but also secures your profit margins by ensuring every single bag is filled, sealed, and delivered with flawless consistency.
Method of feeding | Double helix feed |
Packing weight | 25kg |
Packaging accuracy | ≤±0.1-0.2% |
Packaging speed | 3-8 bags/min |
Power supply | 380/220V 50-60Hz(TN-S) |
Whole machine powder | 8KW |
Bag size | L:810mm-960mm W：410mm-650mm（Size can be customized） |
Bag material | Craft paper coated bag, woven bag (coated), plastic bag (0.2mm thick) woven bag (with PE plastic bag), etc |
Bag shape | Pillow open pocket |
Gas consumption | 6kg/cm2 0.4-0.6cm3/min |
Achieving peak operational flow requires machinery that anticipates the challenges of handling dense, granular products. Our packaging system is engineered with a focus on solving real-world production hurdles, ensuring that your facility maintains a continuous, uninterrupted output.
Intelligent Bag Handling: The system automatically retrieves, opens, and secures heavy-duty bags without human intervention, eliminating the risk of misaligned seals or dropped materials.
Dynamic Double Helix Feeding: This specialized feeding mechanism ensures a continuous, even flow of granules, preventing blockages and maintaining the structural integrity of delicate items like nuts.
Heavy-Duty Load Management: Specifically calibrated for 25kg capacities, the robust mechanical arms and reinforced conveyors handle massive daily throughput without structural fatigue.
Flawless Sealing Technology: Delivers a clean, airtight closure on every package, protecting your product from moisture and contamination during transit and storage.
In today's competitive industrial landscape, the shift toward unmanned operations is no longer optional; it is a critical requirement for cost reduction. This packaging machine is driven by an internationally recognized PLC control system that acts as the central brain of your packaging line. The vibrant, high-resolution Human-Machine Interface (HMI) provides operators with crystal-clear visual diagnostics and real-time performance metrics.
Intuitive Parameter Storage: Save and recall specific packaging profiles for different products instantly, reducing changeover times from hours to mere seconds.
Proactive Fault Diagnostics: The system continuously monitors its own pneumatic and electrical health, triggering visual and auditory alarms before a minor issue becomes a costly stoppage.
Servo-Driven Precision: Replaces outdated mechanical linkages with highly responsive servo motors, ensuring that every automated movement is smooth, calculated, and perfectly timed.
When dealing with high-volume production, even a fraction of a percent in material giveaway can result in massive financial losses over a fiscal year. We have engineered this machine to protect your inventory. Utilizing state-of-the-art load cells and an advanced double helix feeding algorithm, the machine achieves an astonishing packaging accuracy of ≤±0.1-0.2%.
Micro-Adjustable Flow Control: The double helix system tapers the feed rate as the bag reaches its target weight, ensuring the final grams drop with absolute precision.
Vibration Isolation: The weighing sensors are structurally isolated from the main chassis vibrations, preventing false readings and ensuring consistent 25kg measurements.
Zero-Tare Calibration: Automatic zeroing between cycles guarantees that dust accumulation or residue does not skew the weight of subsequent packages.
Facilities processing food items like rice and nuts, or sensitive chemical granules, face strict regulatory scrutiny. This machine is constructed to exceed those compliance thresholds. Every surface that comes into contact with your product is fabricated from premium, food-grade stainless steel. The smooth, non-porous finish resists corrosion and prevents microscopic bacterial buildup.
Sanitary Design Architecture: Engineered with sloped surfaces and minimal crevices to ensure that dust and stray granules cannot accumulate in hidden pockets.
Rapid Washdown Capability: Key contact components are designed for quick, tool-less disassembly, allowing your sanitation crew to perform thorough cleanings rapidly.
Integrated Dust Management: The enclosed filling zone is optimized for dust extraction, keeping your facility's air quality pristine and preventing cross-contamination.
Market demands shift rapidly, and your equipment must adapt without requiring expensive retrofits. Whether your clients require the natural, tactile feel of craft paper coated bags or the rugged, tear-resistant nature of woven bags with PE plastic liners, this machine handles them effortlessly. The adjustable bag magazines and dynamic gripping arms accommodate a wide spectrum of materials.
Broad Material Acceptance: Seamlessly processes craft paper, 0.2mm thick plastic, and coated woven bags without damaging the material or compromising the seal.
Customizable Dimensions: The mechanical framework easily adjusts to accommodate bag lengths from 810mm to 960mm and widths from 410mm to 650mm.
Perfect Pillow Pockets: The shaping and sealing mechanisms are specifically tuned to produce clean, uniform pillow open pocket shapes that stack perfectly on pallets.
The ultimate metric of industrial equipment is its ability to perform relentlessly under pressure. Pushing out 3 to 8 massive 25kg bags every single minute requires a machine built with uncompromising structural integrity. The 8KW power system provides the necessary torque to maintain this high-speed tempo hour after hour, shift after shift, without overheating or degrading in performance.
Continuous Duty Cycle: Engineered with heavy-duty bearings and thermal-protected motors to support 24/7 continuous production schedules.
Pneumatic Reliability: Utilizing a stable 6kg/cm2 gas consumption rate, the pneumatic cylinders deliver crisp, forceful actions that never lag or stutter.
Acoustic Dampening: Despite its massive output, the machine is designed to minimize decibel levels, creating a safer and more comfortable environment for floor operators.
An isolated machine creates bottlenecks; an integrated system creates flow. This packaging unit is designed with an open-architecture approach, allowing it to serve as the anchor point for a fully automated end-of-line solution. Its standardized conveyor heights and programmable handshake signals make it incredibly easy to sync with upstream silos and downstream logistics equipment.
Seamless Upstream Sync: Interfaces perfectly with vacuum conveyors, bucket elevators, and bulk mixing tanks to ensure a steady supply of granules.
Quality Control Ready: Easily pairs with inline metal detectors and check-weighers to automatically reject non-compliant packages before they reach the pallet.
Robotic Palletizing Compatibility: The output conveyor delivers bags in a flattened, uniform posture, making it the ideal partner for automated robotic stacking and wrapping systems.
Procuring heavy machinery is a long-term commitment, and the relationship with your manufacturer should extend far beyond the installation day. We back our engineering with a comprehensive 12-month warranty and a global support infrastructure designed to keep your operations running flawlessly. Our equipment is rigorously tested to meet stringent international safety and quality standards.
Permanent Technical Support: Our dedicated team of engineers is available to provide lifelong troubleshooting, software updates, and operational guidance.
Rapid Spare Parts Availability: We maintain a vast inventory of critical components, ensuring that paid spare parts can be dispatched at a moment's notice to prevent extended downtime.
Certified Excellence: Backed by CE and ISO certifications, guaranteeing that your investment complies with the highest global manufacturing directives.
Partnering with a direct manufacturer means bypassing intermediaries to secure the best possible value, customized engineering, and direct accountability. With over 15 years of dedicated experience in automation packaging machinery, we do not just sell equipment; we deliver comprehensive production solutions tailored to your facility's unique spatial and output requirements.
Factory-Direct Engineering: Located in the industrial hub of Shanghai, our facility welcomes your inspection and offers transparent, direct communication with our design team.
Proven Global Track Record: Our machines are currently optimizing production lines across the globe, trusted by industry leaders who demand uncompromising reliability.
Tailored Consultation: We analyze your specific product characteristics, bag materials, and floor space to recommend and customize the exact machinery configuration you need.
The double helix feed is engineered with variable pitch and smooth, polished flights. This design gently moves the product forward without crushing or grinding it against the housing. The servo-driven control allows the rotation speed to be finely tuned based on the fragility of the specific nut or granule, ensuring product integrity is maintained from hopper to bag.
Yes. The machine is designed with highly accessible, tool-less adjustment points and programmable parameters within the HMI. Your operators can easily adjust the bag length (between 810mm and 960mm) and width (between 410mm and 650mm) to switch between different product runs swiftly, minimizing downtime during changeovers.
The machine requires a stable, clean, and dry compressed air supply. Specifically, your facility must provide a gas pressure of 6kg/cm2 with a consumption rate of 0.4-0.6cm3/min. We highly recommend installing an inline air dryer and filter to prevent moisture and particulates from entering the machine's precision pneumatic cylinders.
This exceptional accuracy is achieved through a multi-stage filling process integrated with high-resolution load cells. The machine performs a bulk fill for the majority of the 25kg weight at high speed, and then seamlessly transitions to a micro-dosing dribble feed for the final grams. The control system continuously recalculates the flow rate in milliseconds to hit the exact target weight.
Routine maintenance is straightforward. Daily tasks involve using compressed air or an industrial vacuum to remove any dust from the weighing sensor load cells to ensure zero-tare accuracy. Weekly, operators should inspect the pneumatic hoses for secure connections and apply food-grade lubricants to the linear guides of the automated mechanical arms. Comprehensive maintenance schedules are provided in the user manual.
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