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Step onto the facility floor, and the first thing you notice about this packaging system is its robust, industrial-grade architecture, designed to withstand the most demanding operational environments. The rhythmic, precise hum of the double helix feeding mechanism signals a process where efficiency meets flawless execution. When dealing with ultra-fine chemical powders or aerated feed materials, airborne dust and product spillage are constant battles that can degrade workspace air quality and erode profit margins. This machine eliminates those concerns entirely. By creating a fully enclosed, highly targeted filling environment, it ensures that your workspace remains pristine while safeguarding the integrity and exact volume of your valuable materials.
Every phase of the packaging cycle—from the initial vacuum-assisted bag gripping to the final, secure seal—feels deliberate and meticulously engineered. The tactile snap of the pneumatic components and the visual confirmation of perfectly filled 25kg bags rolling smoothly off the line provide absolute confidence in your production capabilities. It is not merely a piece of machinery; it is a comprehensive solution that transforms chaotic, labor-intensive powder handling into a streamlined, automated symphony. By integrating seamlessly with your existing infrastructure, this system allows your facility to achieve unprecedented levels of output, consistency, and operational safety.
Method of feeding | Double helix feed |
Packing weight | 25kg |
Packaging accuracy | ≤±0.1-0.2% |
Packaging speed | 3-6 bags/min |
Power supply | 380/220V 50-60Hz(TN-S) |
Whole machine powder | 8KW |
Bag size | L:810mm-960mm W：410mm-650mm（Size can be customized） |
Bag material | Craft paper coated bag, woven bag (coated), plastic bag (0.2mm thick) woven bag (with PE plastic bag), etc |
Bag shape | Pillow open pocket |
Gas consumption | 6kg/cm2 0.4-0.6cm3/min |
The journey of a perfect package begins with reliable bag handling. Utilizing industrial-grade vacuum suction cups, the machine flawlessly retrieves bags from the warehouse magazine without hesitation or jamming.
Ensures zero-miss bag picking, even with heavy-duty coated kraft paper or textured woven materials.
Maintains the structural integrity of the bag before the high-speed filling process begins.
Significantly reduces mechanical wear and tear compared to traditional friction-based gripping systems.
Modern facilities require equipment that communicates and operates in unison. After the precise filling process is complete, the system automatically imports the filled bags into the automatic sewing machine.
Eliminates manual transfer bottlenecks that slow down production lines.
Synchronizes perfectly with downstream conveyors, checkweighers, and palletizers.
Creates a continuous, uninterrupted flow of finished goods ready for dispatch.
At the brain of the operation is a sophisticated PLC system integrated with high-sensitivity photoelectric switches. This intelligence acts as the vigilant overseer of your entire packaging line.
Real-time automatic detection and instant alarm protocols prevent material waste and equipment damage.
Guarantees stable, reliable, and continuous operation without the need for constant human supervision.
Provides an intuitive interface for operators to monitor performance metrics at a glance.
Volume and speed are the lifeblood of large-scale manufacturing. By implementing a unique dual-station design, this equipment is purpose-built for high-yield operations that cannot afford delays.
Achieves a rapid packaging speed of 3 to 6 bags per minute specifically for large 25kg specifications.
Effectively doubles the throughput compared to standard single-station alternatives.
Meets and exceeds the rigorous, continuous production demands of large and medium-sized enterprises.
Handling volatile, aerated, or ultra-fine powders requires absolute precision. The double helix feed technology is masterfully engineered to control material flow with exacting standards, ensuring every bag is perfectly weighed.
Delivers an exceptional packaging accuracy of ≤±0.1-0.2%, protecting your profit margins from costly product giveaway.
Specifically targeted design prevents dust clouds, material leakage, and environmental contamination.
Handles high-gas-content powders smoothly, ensuring dense, well-packed bags that are easy to stack and transport.
Transform your facility floor into a fully unmanned production environment. This system takes over every physically demanding and repetitive task in the packaging cycle, allowing you to reallocate human resources to higher-value tasks.
Executes automatic weighing, bag feeding, filling, package delivery, and sealing completely without human intervention.
Drastically reduces reliance on manual labor, mitigating workplace injuries and lowering long-term overhead costs.
Integrates flawlessly with front-end production equipment to forge a unified, automated manufacturing workflow.
Versatility in packaging materials allows you to meet diverse market demands and stringent international procurement standards seamlessly.
Highly adaptable to various substrates, including kraft paper coated bags, woven bags, and 0.2mm thick plastic bags.
Supports customizable bag dimensions (Length: 810mm-960mm, Width: 410mm-650mm) to fit specific product volume and density requirements.
Perfectly shapes pillow open pockets for optimal pallet stacking, maximizing warehouse space and transit stability.
Industrial environments, particularly in the chemical and dust-heavy sectors, are unforgiving. This machine is built to thrive in these harsh conditions through smart engineering and rugged construction.
Centralized PLC control works in tandem with photoelectric sensors to monitor every micro-step of the packaging process.
Equipped with a comprehensive automatic detection and alarm system to halt operations safely before critical errors occur.
Significantly lowers downtime and maintenance frequency, ensuring continuous, reliable output shift after shift.
Investing in heavy machinery requires the assurance of long-term reliability and expert backing. We stand behind our engineering with unwavering support to protect your operational investments.
Backed by a solid 12-month warranty covering the entire machine against manufacturing defects.
Permanent, lifetime technical support ensures your operations never remain at a standstill due to technical queries.
Readily available original spare parts can be dispatched at any time to keep your production moving without extended delays.
With over 15 years of dedicated experience in the automation sector, we have refined the art of machinery design. Our engineering team deeply understands the nuanced challenges of industrial powder handling and high-volume packaging.
Proven track record of delivering high-performance, reliable systems to global industries.
Deep expertise in customizing mechanical solutions for unique facility constraints and specific material properties.
We do not just assemble parts; we engineer comprehensive solutions. By combining the latest in automation technology with rugged, heavy-duty construction, we deliver equipment that outlasts and outperforms.
Rigorous quality control protocols are enforced at every single stage of the manufacturing process.
Uncompromising commitment to using premium-grade components that withstand corrosive and highly abrasive materials.
Located in the industrial hub of Shanghai's Jinshan District, our state-of-the-art manufacturing facility is fully equipped to serve clients worldwide while maintaining open, transparent, and responsive communication.
Dedicated project managers ensure your specific requirements are met meticulously from initial consultation to final installation.
We are always ready to welcome clients for comprehensive factory tours and live, hands-on equipment demonstrations.
To ensure perfect compatibility, we analyze the specific characteristics of your product. Please provide details regarding your material's bulk density, flowability, gas content, and dust generation levels. Additionally, sharing your target packaging weight, exact bag dimensions, and desired bags-per-minute output will allow our engineering team to confirm if this model aligns flawlessly with your production goals.
Yes, the system is engineered with a highly adaptable vacuum suction cup mechanism and adjustable sealing components. It can seamlessly transition between kraft paper coated bags, standard woven bags, and PE-lined plastic bags. Minor calibration adjustments via the intuitive PLC interface are all that is required when switching between significantly different bag thicknesses or textures.
Dust control is a primary, foundational feature of this equipment. The double helix feeding mechanism is designed to operate within a tightly sealed filling spout. This highly targeted dispensing method minimizes the distance the powder falls, preventing aeration. Furthermore, the system can be easily integrated with external dust extraction units to maintain a pristine, safe working environment and eliminate material waste.
The machine comes with a comprehensive 12-month warranty covering all major mechanical and electrical components against manufacturing defects. Beyond the warranty period, we provide permanent, ongoing technical support. For international clients, our technical team offers rapid remote troubleshooting, detailed video guidance, and the swift dispatch of paid spare parts to ensure minimal disruption to your daily operations.
Absolutely. While the standard bag size range accommodates lengths of 810mm-960mm and widths of 410mm-650mm, we understand that certain industries require specialized packaging dimensions. Our design team can modify the bag magazine, gripping arms, and filling chute dimensions to perfectly match your custom bag shapes and sizes. Clear communication during the consultation phase ensures the final build meets your exact volumetric requirements.
